Reducing Energy and Water Consumption in Textile Dyeing Industry with Cleaner Production by Inlet-Outlet Modification to Reuse Wastewater

Reducing Energy and Water Consumption in Textile Dyeing Industry

Authors

  • Erkata Yandri Graduate School of Renewable Energy, Darma Persada University, Jl. Radin Inten 2, Pondok Kelapa, East Jakarta 13450, Indonesia, Center of Renewable Energy Studies, Darma Persada University, Jl. Radin Inten 2, Pondok Kelapa, East Jakarta 13450
  • Rinaldi Idroes Department of Chemistry, Faculty of Mathematics and Natural Sciences, Universitas Syiah Kuala, Kopelma Darussalam, Banda Aceh 23111, Indonesia
  • Roy Hendroko Setyobudi Graduate School of Renewable Energy, Darma Persada University, Jl. Radin Inten 2, Pondok Kelapa, East Jakarta 13450, Indonesia. Department of Agriculture Science, Postgraduate Program, University of Muhammadiyah Malang, Jl. Raya Tlogomas No. 246, Malang, 65145, Indonesia
  • Carolus Boromeus Rudationo Graduate School of Renewable Energy, Darma Persada University, Jl. Radin Inten 2, Pondok Kelapa, East Jakarta 13450, Indonesia
  • Satriyo Krido Wahono Research Division for Natural Product Technology – Indonesian Institute of Sciences, Jl. Jogja - Wonosari, km 31.5, Gunung Kidul, Special Region Yogyakarta 55861, Indonesia
  • Rangga Kala Mahaswa Faculty of Philosophy, Universitas Gadjah Mada, Jl. Olahraga, Caturtunggal, Depok, Sleman, Yogyakarta 55281, Indonesia
  • Juris Burlakovs Department of Water Management, Estonian University of Life Sciences, Tartu, Estonia; Friedrich Reinhold Kreutzwaldi 1a, 51014 Tartu, Estonia
  • Herry Susanto Graduate School of Renewable Energy, Darma Persada University, Jl. Radin Inten 2, Pondok Kelapa, East Jakarta 13450, Indonesia

DOI:

https://doi.org/10.53560/PPASA(58-sp1)732

Keywords:

Energy Efficiency, Jet Dyeing, Waste and Water Management, Reuse Wastewater, Wastewater Treatment Plant, Water Efficiency

Abstract

Dyeing Finishing (DF) textile industries which consume a lot of energy, chemicals, water, etc., then produce a lot of wastewater which creates significant environmental problems, can be anticipated by applying Cleaner Production. This paper is presented to discuss the technical modification process of dyeing production machines, which reuse process wastewater to save water and energy consumption in the production process. For that reason, there are three steps taken. First, understand the process flow of the textile dyeing industry. Second, understand in detail the dyeing process of the Jet Dyeing (JD) machine. Third, implement steps on the floor, focusing on the JD machine, starting from the initial conditions until the third step. As a result, savings in water consumption per day for 10 JD machines were achieved by almost 50 %, with details; at the initial status 700 000 L, 600 000 L in the first step, 430 000 L in the second step, and finally 400 000 L in the third step. A similar action can be carried out in other processes, such as washing, de-sizing, or in other industries which also consume a lot of water and energy.

References

R. Emas. Brief for GSDR. The concept of sustainable development: Definition and defining principles. Florida International University (2015).

R. Naz., M. Shah., A. Ullah., I. Alam, and Y. Khan. An assessment of effects of climate change on human lives in context of local response to agricultural production in district Buner. Sarhad Journal of Agriculture, 36(1): 110–119 (2020). DOI: 10.17582/journal.sja/2020/36.1.110.119

M.I. Meo, S. Haydar, O. Nadeem, G. Hussain, and H. Rashid. Characterization of hospital wastewater, risk waste generation and management practices in Lahore. Proceedings of the Pakistan Academy of Sciences 51 (4): 317–329 (2014).

B. Muchtasjar., H. Hadiyanto., M. Izzati., Z. Vincēviča–Gaile, and R.H. Setyobudi. The ability of Water Hyacinth (Eichhornia crasipes Mart.) and Water Lettuce (Pistia stratiotes Linn.) for reducing pollutants in batik wastewater. E3S Web of Conferences 226(00010): 1–6 (2021). DOI:10.1051/e3sconf/202122600010

M. Frondel., J. Horbach, and K. Rennings. Endof‐pipe or cleaner production? An empirical comparison of environmental innovation decisions across OECD countries. Business strategy and the environment 16(8): 571–584 (2017). DOI: 10.1002/bse.496

L. Shi., J. Liu., Y. Wang, and A. Chiu. Cleaner production progress in developing and transition countries. Journal of Cleaner Production 278:123763 (2021). DOI: 10.1016/j.jclepro.2020.123763

K.K. Samanta., P. Pandit., P. Samanta, and S. Basak. Water consumption in textile processing and sustainable approaches for its conservation. In: Water in textiles and fashion, S.S. Muthu (Ed.), UK: Woodhead Publishing, p. 41–59 (2019). DOI:10.1016/B978-0-08-102633-5.00003-8

X. Lu., L. Liu., R. Liu., and J. Chen. Textile wastewater reuse as an alternative water source for dyeing and finishing processes: A case study. Desalination 258(1–3): 229–232 (2010). DOI:10.1016/j.desal.2010.04.002

P.C. da Silva., G.C. de Oliveira Neto., J.M.F. Correia, and H.N.P. Tucci. Evaluation of economic environmental and operational performance of the adoption of cleaner production: Survey in large textile industries. Journal of Cleaner Production 278:123855 (2020). DOI: 10.1016/j.jclepro.2020.123855

G.C. de Oliveira Neto., J.M.F. Correia., P.C. Silva., A.G. de Oliveira Sanches, and W.C. Lucato. Cleaner Production in the textile industry and its relationship to sustainable development goals. Journal of Cleaner Production 228, 1514–1525 (2019). DOI:10.1016/j.jclepro.2019.04.334

A. Haji and M. Naebe. Cleaner dyeing of textiles using plasma treatment and natural dyes: A review. Journal of Cleaner Production 265:121866 (2020). DOI: 10.1016/j.jclepro.2020.121866

A.M. Fauzi, and R.L. Defianisa. Analysis for cleaner production implementation strategy in batik industry in Bogor. IOP Conf. Ser. Earth and Environmental Science 325(012005):1–8 (2019).DOI: 10.1088/1755-1315/325/1/012005

N.C. Cinperi., E. Ozturk., N.O. Yigit, and M. Kitis. Treatment of woolen textile wastewater using membrane bioreactor, nanofiltration and reverse osmosis for reuse in production processes. Journal of Cleaner Production 223:837–848 (2019).DOI:10.1016/j.jclepro.2019.03.166

J. Núñez., M. Yeber., N. Cisternas., R. Thibaut., P. Medina, and C. Carrasco. Journal of Hazardous 371:705–711 (2019). DOI: 10.1016/j.jhazmat.2019.03.030

L.M. Chiarello., M. Mittersteiner., P.C. de Jesus., J. Andreaus, and I.O. Barcellos. Reuse of enzymatically treated reactive dyeing baths: Evaluation of the number of reuse cycles. Journal of Cleaner Production 267:122033 (2020). DOI: 10.1016/j.jclepro.2020.122033

P.F. Tavčer, and K. Prelog. Wastewater treatment using flocculation method and water reuse for dyeing of polyester fibers. IOP Conference Series: Materials Science and Engineering 827(012055):1–5 (2020). DOI: 10.1088/1757-899X/827/1/012055

L.G. Silva., F.C. Moreira., M.A.P. Cechinel., L.P. Mazur., A.A.U. de Souza., S.M.G.U. Souza, S.M.A.G.U. Souzaa., R.A.R. Boaventurab, and V.J.P. Vilar. Integration of Fenton's reactionbased processes and cation exchange processes in textile wastewater treatment as a strategy for water reuse. Journal of Environmental Management 272: 111082 (2020). DOI: 10.1016/j.jenvman.2020.111082

X. Chen. Evaluation of advanced treatment technology of dyeing wastewater based on analytic hierarchy process. IOP Conference Series: Earth and Environmental Science 508(012020):1–6 (2020). DOI: 10.1088/1755-1315/508/1/012020

C. Sahoo., A.K. Gupta, and I.M.S. Pillai. Heterogeneous photocatalysis of real textile wastewater: evaluation of reaction kinetics and characterization. Journal of Environmental Science and Health, Part A, 47(13): 2109–2119. (2012). DOI: 10.1080/10934529.2012.695996

E. Yandri, R. Ariati, A.S. Uyun, and R.H. Setyobudi. Potential energy efficiency and solar energy applications in a small industrial laundry: A practical study of energy audit. E3S Web of Conferences 190(00008): 1–9. (2020). DOI: 10.1051/e3sconf/202019000008

E. Yandri., R. Ariati, and R.F. Ibrahim. Meningkatkan keamanan energi melalui perincian indikator energi terbarukan dan efisiensi guna membangun ketahanan nasional dari daerah [Improve energy security through detailed indicators of renewable energy and efficiency in order to build national resilience from the regions]. Jurnal Ketahanan Nasional 24(2): 239–260 (2018). [in Bahasa Indonesia]. DOI: 10.22146/jkn.30999

B. Novianto., K. Abdullah., A.S. Uyun., E. Yandri., N.S. Muhammad., H. Susanto., Z. Vincēviča-Gaile, R.H. Setyobudi, and Y. Nurdiansyah. Smart microgrid performance using renewable energy. E3S Web Conference 188(00005): 1–11 (2020). DOI:10.1051/e3sconf/202018800005

D. Faturachman., E. Yandri., E.T. Pujiastuti., O. Anne., R.H. Setyobudi., Y. Yani., H. Susanto., W. Purba, and S.K. Wahono. Techno-Economic analysis of photovoltaic utilization for lighting and cooling system of ferry Ro/Ro ship 500 GT. E3S Web Conference, 226(00012): 1–10 (2021).DOI:10.1051/e3sconf/202122600012

E. Yandri. Development and experiment on the performance of polymeric hybrid Photovoltaic Thermal (PVT) collector with halogen solar simulator. Solar Energy Materials and Solar Cells 201:110066 (2019). DOI: 10.1016/j.solmat.2019.110066

E. Yandri. Methods for the development and testing of polymeric hybrid photovoltaic thermal (PVT) collector for indoor experiments. MethodsX 6:2620–2635 (2019). DOI: 10.1016/j.mex.2019.10.021

E. Yandri. The effect of Joule heating to thermal performance of hybrid PVT collector during electricity generation. Renewable Energy 111: 344–352 (2017). DOI: 10.1016/j.renene.2017.03.094

W. Purba., E. Yandri., R.H. Setyobudi., H. Susanto., S.K. Wahono., K. Siregar, Y.A. Nugroho., A. Yaro., K. Abdullah., Y. Jani, and D. Faturahman. Potentials of gas emission reduction (GHG) by the glass sheet industry through energy conservation. E3S Web of Conferences 226(00047): 1–12 (2021). DOI: 10.1051/e3sconf/202122600047

E. Yandri., B. Novianto., F. Fridolini., R.H. Setyobudi., H. Wibowo., S.K. Wahono., K. Abdullah., W. Purba, and Y.A. Nugroho. The technical design concept of hi-tech cook stove for urban communities using non-wood agricultural waste as fuel sources. E3S Web of Conferences. 226(00015):1–9(2021). DOI: 10.1051/e3sconf/202122600015

R.M. Rasool, M. Malik, and R. Khalid. Internet of things (IOT) based waste management in small cities. Proceedings of the Pakistan Academy of Sciences: A. Physical and Computational Sciences 56 (3): 67–74 (2019)

R. H. Setyobudi, E. Yandri, M.F.M. Atoum, S. M. Nur, I. Zekker, R. Idroes, T.E. Tallei, P.G. Adinurani, Z. Vincēviča-Gaile, W. Widodo, L. Zalizar, N. Van Minh, H. Susanto, R.K. Mahaswa, Y.A. Nugroho, S.K Wahono, and Z. Zahriah. Healthy-smart concept as standard design of kitchen waste biogas digester for urban households. Jordan Journal of Biological Sciences, 14(3):613–620 (2021).

Downloads

Published

2021-10-11

How to Cite

Yandri, E. ., Idroes, R. ., Setyobudi, R. H., Rudationo, C. B. ., Wahono, S. K. ., Mahaswa, R. K. ., Burlakovs, J. ., & Susanto, H. . (2021). Reducing Energy and Water Consumption in Textile Dyeing Industry with Cleaner Production by Inlet-Outlet Modification to Reuse Wastewater: Reducing Energy and Water Consumption in Textile Dyeing Industry. Proceedings of the Pakistan Academy of Sciences: A. Physical and Computational Sciences, 58(S), 49–58. https://doi.org/10.53560/PPASA(58-sp1)732