Potential Investigation on Multiphase Flow of Loaded Dispersion for the Production of Metallized Paper
Investigation on Multiphase Flow of Loaded Dispersion
DOI:
https://doi.org/10.53560/PPASA(58-1)716Keywords:
Deposition, Impingement, Curtain, AlgorithmsAbstract
The current review research's main objective is to develop dispersion models in the multilayer curtain coating with the production of metallized paper. To achieve this, the curtain coating on the paper substrate is employed with respect to multilayer coating of polymers. The first layer of polymer is applied to the paper and then it is subjected to vacuum metallization with aluminum deposition. After it, another second layer of polymer is subjected on it to prevent it from oxidation. These coated polymers are different in nature. The metallized paper will be produced which has high strength will be formulated in this application of curtain coating. The instability of curtain and air entrainment will be minimized from high Weber number, low Reynolds number, Optimum web speed and Coat weights. The above demonstrated process simulation will be modelled in Ansys-CFD. The dispersion of solids in the curtain flow through substrate moving on the web will be evaluated from different numerical methods. Each method has its own characteristics to study the nature of solids dispersion. The high loaded solids dispersion will be investigated from numerical methods including Langrangian Point Particle, Coarse grained molecular dynamics, Stokesian
Dynamics, Brownian Dynamics, Point Particle Method Reynolds Averaged Navier Stokes equation, Eulerian Method, Langrangian-Eulerian Point Particle, Large Eddy Simulation point particle, Combined discrete element and Large Eddy Simulation and Discrete Element Methods.
References
A.M. Karim, W. J. Suszynski and F. Loraine. Effect of Viscosity on Liquid Curtain Stability. AIChE Journal 64: 1-40 (2018).
J.O. Marston, M.J.H. Simmons, S.P. Decent Influence of viscosity and impingement speed on intense hydrodynamic assist in curtain coating. Experiments in Fluids 42: 483–488 (2007).
J.O. Marston, M.J.H. Simmons, S.P. Decent and S.P. Kirk. Influence of the flow field in curtain coating onto pre-wet substrates. Physics of Fluids 18: 102-111(2006).
C. Liu, E. Vandre, M.S. Carvalho, S. Kumar. Dynamic wetting failure in surfactant solutions. J Fluid Mech 789: 285–309 (2016).
S.P. Lin. Stability of a viscous liquid curtain,” Journal of Fluid Mechanics 104: 111-118 (1981).
J.S. Roche, L. N. Grand, P. Brunet, L. Lebon and L. Limat. Perturbations on a liquid curtain near break-up: wakes and free edges. Physics of Fluids 18: 82-101 (2006).
M. Becerra and M.S. Carvalho. Stability of viscoelastic liquid curtain. Chemical Engineering and Processing: Process Intensification 50: 445–449 (2011).
R.M. Souza, M. Ignat, C.E. Pinedo and A.P. Tschiptschin. Structure and properties of low temperature plasma carburized austenitic stainless steels. Surface Coating Technologies 204: 1102–1105 (2009).
E. Franz-Josef. An overview of performance characteristics, experiences and trends of aerospace engine bearings technologies. Chinese Journal of Aeronautics 20: 378–384 (2007).
Y. Yang, M.F. Yan, Y.X. Zhang, C.S. Zhang and X.A. Wang. Self-lubricating and anticorrosion amorphous carbon/Fe3C composite coating on M50NiL steel by low temperature plasma carburizing. Surface Coating Technology 304: 142-149 (2016).
E.S. Benilov, R. Barros R and S.B.G. Brien. Stability of thin liquid curtains. Physics Review 94: 43-110 (2016).
T.D. Blake, R.A. Dobson and K.J. Ruschak. Wetting at high capillary numbers. Journal of Colloid Interface Science 279: 198–205 (2004).
Becker, E. Hubner and W. Lammerich. Metallized paper and its method of production, F. J. (1986). US 4,567,098 [Online].
Coppola G, Rosa F D and L.D. Luca. Surface tension effects on the motion of a free-falling liquid sheet. Physics of Fluids 25: 62-103 (2013).
Method to manufacture metallized paper with curtain coating, O.Mahave. (2010, June 22). US 7,740,914 B2 [Online].
S.P. Decent. A simplified model of the onset air entrainment in curtain coating at small caplillary number. Chemical Engineering Research and Design 86: 311-323 (2008).
H. W. Jung, J. S. Lee, J. C. Hyun, S. J. Kim and L. E. Scriven. Simplified modeling of slide-fed curtain coating flow, Korea-Australia rheology Journal16: 227-233 (2004).
S.J. Weinstein and K. Ruschak. Coating flows. Annual Review of Fluid Mechanics 36: 29–53 (2004).
P.J. Schmid and D.S. Henningson. On the stability of a falling liquid curtain. Journal of Fluid Mechanics 463: 163–71 (2002).
J.O. Marston and M.J.H. Simmons. Influence of the flow field in curtain coating onto a prewet substrate. Physics of Fluids 18: 102-112 (2006).
L. G. Piteria, P. Brunet, L. Lebon and L. Limat. Propagating wave pattern on a falling liquid curtain. Physics Review 74: 1-07 (2006).
H. Kyotoh, K. Fujita, K. Nakano and T. Tsuda. Flow of a falling liquid curtain into a pool. Journal of Fluid Mechanics 741: 350–76 (2014).
Coppola G, Rosa F D and L.D. Luca. Surface tension effects on the motion of a free-falling liquid sheet. Physics of Fluids 25: 62-103 (2013).
F.Greifzu, C. Kratzch, T. Forgber, , F. Londer and R. Schwarze. Assessment of particle-tracking models for dispersed particle-laden flows implemented in OpenFOAM and ANSYS FLUENT. Engineering Applications of Computational Fluid Mechanics 10: 30-43 (2015).
M. Chrigui, M., Hidouri, A., Sadiki, and J. Janicka. Unsteady Euler/Lagrange simulation of a confined bluffbody gas–solid turbulent flow. Fluid Dynamics Research 45: 1–27 (2013).
J. Borée, T. Ishima and I. Flour. The effect of mass loading and interparticle collisions on the development of the polydispersed two-phase flow downstream of a confined bluff body. Journal of Fluid Mechanics 443: 129–165 (2001).
S. Elghobashi. On predicting particle-laden turbulent flows. Applied Scientific Research 52: 309–329 (1994).
A. Corsini, F. Rispoli, A. Sheard, K. Takizawa, T. Tezduyar, and P. Venturini. A variational multiscale method for particle-cloud tracking in turbomachinery flows. Computational Mechanics 54: 1191–1202 (2014).
M. Chrigui, M., Hidouri, A., Sadiki, and J. Janicka, “Unsteady Euler/Lagrange simulation of a confined bluffbody gas–solid turbulent flow. Fluid Dynamics Research, vol. 45, pp. 1–27, (2013).
E. Burlutskiy and C. Turangan. A computational fluid dynamics study on oil-in-water dispersion in vertical pipe flows. Chemical Engineering Research and Design 93: 48–54 (2015).
S. Balachandar and J. Eaton. Turbulent dispersed multiphase Flow. Annual Review of Fluid Mechanics 42: 111–133 (2010).
S. Laín and M. Sommerfeld. Numerical calculation of pneumatic conveying in horizontal channels and pipes: Detailed analysis of conveying behavior. International Journal of Multiphase Flow 39 105–120 (2012).
P. Tripathi. Stabilization of Curtain Coater at High Speeds Western Michigan University,” Ph.D dissertation, Dept. of paper engineering, chemical engineering and imaging, Western Michigan University, Michigan, 2005.
Coppola G, Rosa F D and L.D. Luca. Surface tension effects on the motion of a free-falling liquid sheet. Physics of Fluids 25: 62-103 (2013).
A. Vreman. Turbulence attenuation in particle-laden flow in smoothand rough channels. Journal of Fluid Mechanics 773: 103–136 (2015).
P.J. Schmid and D.S. Henningson. On the stability of a falling liquid curtain. Journal of Fluid Mechanics 463: 163–71 (2002).
J.P. Minier, E. Peirano and S. Chibbaro. PDF model based on Langevin equation for polydispersed two-phase flows applied to a bluff-body gas-solid flow. Physics of Fluids 16: 2419–2431 (2004).
J. Borée, T. Ishima and I. Flour. The effect of mass loading and interparticle collisions on the development of the polydispersed two-phase flow downstream of a confined bluff body. Journal of Fluid Mechanics 443: 129–165 (2001).
S. Morsi and A. Alexander. An investigation of particle trajectories in two two-phase flow systems,” Journal of Fluids 55: 193–208 (1972).
Y. Liu, M. Itoh and H. Kyotoh. Flow of a falling liquid curtain onto a moving substrate. Fluid Dynamics Research 49: 5-55 (2017).
B. Wang, M. Manhart and H. Zhang. Analysis of inertial particle drift dispersion by direct numerical simulation of two-phase wall-bounded turbulent flows. Engineering Applications of Computational Fluid Mechanics 5: 341–348 (2011).
S. Balachandar. A scaling analysis for point–particle approaches to turbulent multiphase flows. International Journal of Multiphase Flow 35: 801–810 (2009).
L. Shuiq g, S. Marshall, L. Guanqing and Q. Yao. Adhesive particulate flow: The discrete-element method and its application in energy and environmental engineering. Progress in energy and Combustion 37: 633-668 (2011).
R. Weber, N. S. Mancini, M. Mancini and T. Kupka. Fly ash deposition modelling: Requirements for accurate predictions of particle impaction on tubes using RANS-based computational fluid dynamics. Fuel 108: 586–596 (2013).
M. Alletto, and M. Breuer. One-way, two-way and fourway coupled LES predictions of a particle-laden Turbulent flow at high mass loading downstream of a confined bluff body. International Journal of Multiphase Flow 45: 70–90 (2012).
J.D. Park, J.S. Myung and K.H. Ahn. A review on particle dynamics simulation techniques for colloidal dispersions: Methods and applications. Korean Journal of Chemical Engineering 33: 3069-3078 (2016).
A. Iaccarino, A. Ooi, P. Durbin, and M.Behnia. Reynolds averaged simulations of unsteady separated flow. International Journal of Heat and Fluid Flow 24:147–156 (2003).
K. Mohanarangam and J.Y. Tu. Two-fluid model forparticle-turbulence interaction in a backward-facing step. AIChE Journal 53: 2254–2264 (2007).
A. Vreman. Turbulence attenuation in particle-laden flow in smoothand rough channels. Journal of Fluid Mechanics 773: 103–136 (2015).
S. Elghobashi. On predicting particle-laden turbulent flows. Applied Scientific Research. 52: 309–329 (1994).
E. Torti, S. Sibilla and M. Raboni. An Eulerian- Lagrangian method for the simulation of the oxygen concentration dissolved by a two-phase turbulent jet system. Computers and Structures 129: 207–217 (2013).
S. Apte, S.Mahesh, K.,Moin, P., and J. Oefelein. Large-eddy simulation of swirling particle-laden flows in a coaxial-jet combustor. International Journal of Multiphase Flow 29: 1311–1331 (2003).
M. Breuer and M. Alletto. Efficient simulation of particle- laden turbulent flows with highmass loadings using LES. International Journal of Heat and Fluid Flow 35: 2–12 (2012).
G. Mallouppas and B.V.Wachem. Large eddy simulations of turbulent particle-laden channel flow. International Journal of Multiphase Flow 54: 65–75 (2013).
S. Apte, K. Mahesh, P,Moin and J. Oefelein. Large-eddy simulation of swirling particle-laden flows in a coaxial-jet combustor. International Journal of Multiphase Flow 29: 1311–1331 (2003).
M. Breuer and M.Alletto. Efficient simulation of particle-laden turbulent flows with high mass loadings using LES. International Journal of Heat and Fluid Flow 35: 2–12 (2012).
N.G. Deen, M. V. S. Annaland, M.A. Van and J.A.M. Kuipers. Review of discrete particle modeling of fluidized beds. Chemical Engineering Science 62: 28 – 44 (2007).
C.J.Coetzee. Calibration of the discrete element method. Powder Technology 310: 104-142 (2017).
S. Afshar and M. Sheehan. CFD and infrared thermography of particle curtains undergoing convection heat transfer. Powder Technology 325: 167-179 (2018).
Z.Y. Zhou, S.B. Kuang, K.B. Chu and A.B. Yu. Discrete particle simulation of particle-fluid flow: model formulations and their applicability. Journal of Fluid Mechanics 661: 482–510 (2010).
